Gantry Rolling Course

Physical arrangement and facilities;
Electrical installations and devices;
manuals;
Safety Signaling;
Starting, driving and stopping devices;
Emergency situation procedures;
Security systems;
protections;
Material storage;
Mechanical and Electrical Risks;
Maximum allowable workload;
Safety standards for operation;
Risks associated with each machine and equipment;
Work and safety procedures;
Emergency stop devices;
Pressurized components;
Material conveyors;
Operators of motorized transport equipment;
Ergonomic aspects;
Equipment used in material handling;
Additional risks;
Risk Control;
Risk control measures;
Maintenance, inspection, preparation, adjustment, repair and cleaning;
Signaling.
Source: NR 11 and NR 12.

Complements for Machinery and Equipment when applicable:
Awareness of Importance:
Machine or Equipment Operation Instruction Manual;
Machine or Equipment Inspection and Maintenance Plan following NR 12;
Technical Report with ART of the Machine or Equipment according to NR 12;
Load Test (with ART) according to NR 12;
Machine and Equipment Tagging;
RETROFIT – Modernization Process;
Daily Checklist;
One-off or cyclical maintenance.

Activity Add-ons:
Awareness of Importance:
Understanding the need for the Rescue Team;
The Importance of task knowledge;
Prevention of accidents, fire protection, and notions of first aid;
PRA – Preliminary Risk Analysis;
Perception of risks and factors that affect people’s perceptions;
Impact and behavioral factors on safety;
Fear factor;
How to discover the fastest and easiest way to develop Skills;
How to control the mind while working;
How to administer and manage working time;
Because balancing energy during activity in order to obtain productivity;
Consequences of Risk Habituation;
Causes of accidents at work;
PGR – Risk Management Plan;
Understanding the Cause Tree;
Understanding Fault Tree;
EP – Emergency Plan;
Understandings about Ergonomics;
Workplace Analysis;
Ergonomic Risks;
Hazard Communication Standard (HCS) – OSHA;

Practical Exercises:
Record of Evidence;
Theoretical and Practical Assessment;
Certificate of participation.

Our Multidisciplinary Team is allowed to insert norms, laws, decrees or technical parameters that they deem applicable, whether or not they are related to the scope of the negotiated service, with the Contracting Party being responsible for carrying out the necessary services in accordance with the legislation, as established in the same.

Gantry Rolling Course

Gantry Rolling Course

Normative References (Sources) to the applicable devices, their updates and replacements to date:
NR 01 – Disposições Gerais e Gerenciamento de Riscos Ocupacionais; (General Provisions and Occupational Risk Management);
NR 11 – Transporte, Movimentação, Armazenagem e Manuseio de Materiais; (Transport, Movement, Storage and Handling of Materials);
NR 12 – Segurança no Trabalho em Máquinas e Equipamentos; (Safety at Work in Machinery and Equipment);
ABNT NBR 15466 – Qualificação e certificação de operadores de ponte rolante, pórtico e semipórtico – Requisitos; (Qualification and certification of crane, gantry and semi-gantry crane operators – Requirements);
ABNT NBR 8400-1 – Equipamentos de elevação e movimentação de carga – Regras para projeto – Parte 1: Classificação e cargas sobre as estruturas e mecanismos; (Lifting and cargo handling equipment – Rules for design – Part 1: Classification and loads on structures and mechanisms);
ABNT NBR 8400-2 – Equipamentos para elevação e movimentação de carga – Regras para projeto – Parte 2: Verificação das estruturas ao escoamento, fadiga e estabilidade; (Equipment for lifting and moving cargo – Rules for design – Part 2: Verification of structures for yielding, fatigue and stability);
ABNT NBR ISO 4309 – Equipamentos de movimentação de carga – Cabos de aço – Cuidados, manutenção, instalação, inspeção e descarte; (Cargo handling equipment – Steel cables – Care, maintenance, installation, inspection and disposal);
ABNT NBR 16746 – Segurança de máquinas – Manual de Instruções – Princípios gerais de elaboração; (Machine safety – Instruction Manual – General principles of preparation);
ABNT NBR ISO 13850 – Segurança de Máquinas – Função de parada de emergência – Princípios para projeto; (Machine Safety – Emergency stop function – Design principles);
ABNT NBR ISO 14121-2 – Segurança de máquinas – Apreciação de riscos; (Machine safety – Risk assessment);
Protocol – Guidelines American Heart Association;
ISO 10015 – Gestão da qualidade – Diretrizes para treinamento; (Quality management – Guidelines for training);
ISO 45001 – Sistemas de gestão de saúde e segurança ocupacional – Requisitos com orientação para uso; (Occupational health and safety management systems – Requirements with guidance for use);
Target Normas;
Associação Brasileira de Normas Técnicas – ABNT; (Brazilian Association of Technical Standards);
Note: This Service exclusively meets the requirements of the MTE (Ministry of Labor and Employment) when it comes to service to other Bodies, inform when making the request.

Gantry Rolling Course

Gantry Rolling Course

Inexperienced participants:
Minimum workload = 40 hours/class

Experienced Participants:
Minimum workload = 16 hours/class

Update (Recycling):
Minimum workload = 08 hours/class

Update (Recycling): The employer must perform Periodic Training Annually and whenever any of the following situations occur:
a) change in work procedures, conditions or operations;
b) event that indicates the need for new training;
c) return from work leave for a period longer than ninety days;
d) change of company;
e) Exchange of machine or equipment.

Gantry Rolling Course

Gantry Rolling Course

PDCA Cycle (Plan-Do-Check-Act)
The SSO management system approach applied in this document is based on the Plan-Do-Check-Act (Plan-Do-Check-Act) (PDCA) concept.
The PDCA concept is an iterative process used by organizations to achieve continuous improvement. It can be applied to a management system and each of its individual elements, as follows:
a) Plan: to determine and assess SSO risks, SSO opportunities, other risks and other opportunities, establish the SSO objectives and processes necessary to ensure results in accordance with the organization’s SSO policy;
b) Do: implement the processes as planned;
c) Check: monitor and measure activities and processes in relation to the OH&S policy and OH&S objectives and report the results;
d) Act: take measures for continuous improvement of SSO performance, to achieve the intended results.

Our pedagogical project follows the guidelines imposed by Regulatory Norm nº1.

After the payment, Purchase Order, Contract signed between the parties, or another form of closing confirmation, the teaching material will be released within 72 working hours (up to 9 days), due to the adaptation of the syllabus and compliance with the Standards Techniques applicable to the scenario expressed by the Contracting Party; as well as other adjustments to the teaching material, carried out by our Multidisciplinary Team for technical language according to the student’s nationality and Operational and Maintenance Technical Instruction Manuals specific to the activities to be carried out.

Attention: The Course teaches how to apply the normative concepts of the standard, which enables you to sign Projects, Reports, Expertise etc. are the attributions that the Legally Qualified Professional has with their Class Council, such as the CREA.
This course aims to study situations where it will be necessary to apply: Concepts and Calculations according to relevant Standards and does not replace the analysis and responsibility on the part of each professional accredited by CREA or other Class Councils in the most varied situations, where makes it imperatively necessary to respect the equipment conservation conditions, periodic measurement of the instruments, such as respect for the primary capacity predetermined by the PPE manufacturers, among others based on the corresponding Standards.

Certificate: The Certificate will be issued to each participant who reaches the minimum achievement of 70% (theoretical and practical) as recommended by the Regulatory Norms.

Criteria for Qualification or Update Certificates:
Our certificates are numbered and issued in accordance with Regulatory Standards and applicable provisions:
Issuance of A.R.T. (Technical Responsibility Note);
Full name of the employee and identity document;
Program content;
Workload; City, place and date of the training;
Name, identification, signature and qualification of the instructor(s);
Name, identification and signature of the technician responsible for the training;
Name and qualification of our Qualified Professional;
Specification of the type of work;
Space for signature of the trainee;
Information in the Certificate that the participants received an e-book containing didactic material (Apostille, Videos, Norms etc.) presented in the training.
Training Evidence: Edited video, photos, digitized documentation, continuous improvement, instructor’s opinion: Consult values.

Heads up:
EAD (Distance Learning), Blended The EAD Certificate, also known as Online, according to LAW No. 9,394, OF DECEMBER 20, 1996. It can be used for: Complementary Activities; company appraisals; Public tenders; University Extension; Extracurricular hours; Improved chances of getting a job; Recruitment processes; Internal promotions; Title Evidence; Doctoral selections; Master selections; You enter other opportunities. 100% EAD (Distance Learning) or Semi-Present Course requires a Pedagogical Project is only valid for the Employer, if he/she follows in full the SEPRT Ordinance no. Pension and Work. Click here

The justification of the Price and Value relationship:
The pricing of any service requires expertise related to the business world and the concept of Value is qualitative, directly linked to the potential for transformation existing in that content. The service has more value when it has added professional knowledge and secrets and the price is a consequent variable of the value, whose objective is to transmit it in numbers. Thus, the greater the value added to the content, the greater its fair price. Therefore, we do not authorize the use of our Proposals as counter-proof of closing with third parties of a lower price, or of secondary interest, Quality, Safety, Efficiency and Excellence, in every way, are our values.

Heads up:
NR-12.1.16 Crane equipment that receive coupled baskets for lifting people must be subjected to periodic tests and inspections in order to ensure their proper functioning and structural integrity.
12.1.16.1 Tests must be carried out to prove the structural integrity, such as ultrasound and/or acoustic emission, according to ABNT NBR 14768:2015.
12.3.17 It is prohibited to move loads suspended on the hook of the hoisting equipment simultaneously with the movement of people inside the coupled basket.

Causes of Work Accident:
Lack of notice from the employer;
Lack of employee care;
Even carrying out all Training and mandatory Occupational Health and Safety Reports in the event of an accident at work, the employer will be subject to Processes such as:
Police Inquiry – Civil Police;
Expertise through the Criminal Institute;
Investigation Procedure at the Regional Labor Office;
Public Civil Inquiry before the Public Ministry of Labor to verify that other workers are not in danger;
The INSS will question the cause of the accident that could have been avoided and refuse to pay the benefit to the employee;
Family members may file a lawsuit in the Labor Court claiming Moral, Material, Dislocation, etc.;
Procedural Tsunami forcing the Employer to generate Defense Strategy even though it is right;
Although the Labor Delegation Law does not provide that the “culpa en vigilando” applies, but only the responsibility to deliver the equipment, but it is worth emphasizing that the Employer is also responsible for monitoring;
When an accident occurs, in addition to destroying all the “good mood” in the relationships between employees or also the very serious problem of defending yourself from a series of procedures at the same time, then it is worth investing in this prevention;
The Employee may not carry out activities exposed to risks that may compromise his safety and health, so the Employer may respond in the criminal and civil spheres.

LAW No. 5,194, OF DECEMBER 24, 1966 – CONFEA:
“Section III
Illegal Exercise of the Profession
Art. 6 – Illegally exercising the profession of engineer, architect or agronomist:
a) the individual or legal entity that performs acts or provides services, public or private, reserved for professionals covered by this Law and who do not have registration in the Regional Councils:
b) the professional who undertakes activities that are not related to the attributions described in his/her registration;
c) the professional who lends his name to people, firms, organizations or companies performing works and services without his real participation in their work;
d) the professional who, suspended from his practice, continues in activity;
e) the firm, organization or company that, as a legal entity, exercises attributions reserved for professionals in Engineering, Architecture and Agronomy, in breach of the provisions of the sole paragraph of Article 8 of this Law.”

Important:
If necessary, the use of Lifting Machines and Equipment is MANDATORY, immediately before the movement, to carry out:
01 – Preparation of the APR (Preliminary Risk Analysis)
02 – Work Permit (PT);
03 – Check PPE and EPCs;
04 – Check the Machine or Equipment Operational and Maintenance Instruction Manual;
05 – Check the Technical Inspection Report of the Equipment and Anchor Points with ART;
06 – Keep an Equipped Rescue Team;
07 – Safety meeting on the operation with those involved, covering the activities that will be developed, the work process, the risks and protection measures, according to risk analysis, recorded in a document to be filed containing the legible name and signature of the participants;
a) Visual inspection;
b) Check the operation of the radio;
c) Confirmation that the signals are known to everyone involved in the transaction.
08- The safety meeting must instruct the entire work team, among others involved in the operation, at least on the following hazards:
a) Impact with external structures;
b) Unexpected movement;
c) Fall from height;
d) Other specifics associated with the lift.

Gantry Rolling Course

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3 Steel cable
3.1 Conditions before installation
3.1.1 Cable replacement only a long cable must be installed on the load handling equipment. diameter. construction and breaking load as specified by the load handling equipment manufacturer. unless a cable alternative has been approved by the equipment designer, cable manufacturer or other qualified person. Only terminals specified by the load handling equipment manufacturer. or similar approved alternatives. must be used to secure the cable to the drum, Mita° or structure of the load handling equipment.
3.1.2 Cable length The cable length must be sufficient for the application for which the load handling equipment is used, and must be such that in the most extreme position at least two turns of cable remain in the drum. When the length of cable required for use is cut to a longer length, both ends of the cable must be tied off, or a suitable technique must be used to prevent the cable from untwisting during cutting.
3.1.3 Instructions from the manufacturer of wire rope and load handling equipment The instructions in the manual for the material handling equipment and those provided by the wire rope manufacturer must be followed. Before laying cables on load handling equipment. all drum grooves and pulley grooves should be checked to ensure they will properly accommodate the replacement cable (see Section 5).
3.1.4 Unloading and Storage To avoid accidents, the cable must be unloaded carefully. The bobbins or rolls must not be dropped. nor should the cables be hit by metal hooks or forklift forks. Cables must be stored in a cool, dry place and must not be in contact with the floor. Cables should not be stored where they can be affected by chemical gas, steam or other corrosive agents. Stored cables should be inspected periodically e. if necessary, protected. If outdoor storage cannot be avoided, cables must be covered so that moisture does not corrode.
Cables removed from cargo handling equipment for future use must be thoroughly cleaned and secured prior to storage.
Cables longer than 30 m must be wrapped in coils.
3.2 Installation
3.2.1 Unwinding and Installation When unwinding wire rope from a reel or roll. Every precaution must be taken to avoid introducing cable twist or distortion. This condition can result in loop formation. knots or kinks in the cable. To prevent this condition, the cable must be unrolled taut and in a straight line (see Figure 2). A spinning coil can have a lot of inertia. which in this case must be controlled by unwinding at a low and uniform speed.
Cable wrapped in a roll must be unrolled using a turntable. Alternatively, when a roll has a short cable length, the end of the cable on the roll can be left free and rolled over the floor (see Figure 3). For easy handling, the inner end of the cable must first be secured to the adjacent loop. A cable should never be unrolled by removing the turns with the roll or the Range from the reel positioned on the floor (see Figure 4). The cable must be kept as clean as possible during unwinding. When a cable is cut, the manufacturer’s instructions must be followed (see Figure 1). Special care must be taken with rotation-resistant cables to ensure that they are installed without introducing twist or distortion. and that for cutting the cable end is tied to prevent distortion. NOTE 1 If the strands are altered, deformation of the cable may occur during use and its service life may be reduced.
Cable wrapped in a roll must be unrolled using a turntable. Alternatively, when a roll has a short cable length, the end of the cable on the roll can be left free and rolled over the floor (see Figure 3). For easy handling, the inner end of the cable must first be secured to the adjacent loop. A cable should never be unrolled by removing the turns with the roll or the Range from the reel positioned on the floor (see Figure 4). The cable must be kept as clean as possible during unwinding. When a cable is cut, the manufacturer’s instructions must be followed (see Figure 1). Special care must be taken with rotation-resistant cables to ensure that they are installed without introducing twist or distortion. and that for cutting the cable end is tied to prevent distortion. NOTE 1 If the strands are altered, deformation of the cable may occur during use and its service life may be reduced.
NOTE 2 Increase or decrease in twist during installation may result in additional turning of the melon_ The cable layer must not be altered during installation. for example, turns cannot be added or removed. During installation, the cable must always be wound in the same direction: for example, unwinding the cable from the top of the spool to the top of the drum, or from the bottom of the spool to the bottom of the drum (see Figure 2).
Care must be taken to ensure that fastening terminations are made and secured in accordance with the instructions in the load handling equipment manual. If the cable rubs against any part of the load handling equipment during installation. contact points must be adequately protected.
3.2.2 Start of operation Before putting the rope into operation on the load handling equipment, the user must ensure that all accessories associated with the operation of the wire rope are working properly. A number of operating cycles must be performed at reduced speed and load with up to approximately 10% of the workload, to allow all cable components to adjust to actual operating conditions.
3.3 Maintenance The maintenance of the wire rope must be carried out depending on the type of load handling equipment. its use the environment and the type of cable in question. Unless otherwise stated by the load handling equipment or cable manufacturer. it must be covered with grease or oil during installation. When in operation the cable should be cleaned where necessary and re-greased or degreased at regular intervals and before the cable shows signs of drying out or corrosion. especially in sections that pass over pulleys.
The lubricant used for maintenance must be compatible with the original lubricant used by the cable manufacturer and must have penetration characteristics. If the cable lubricant is not indicated in the manual of the load handling equipment, the user must request the cable manufacturer’s recommendation. Lack of maintenance will reduce cable life, especially when load handling equipment is operated in a corrosive environment and in certain cases for reasons associated with operation when no lubricant can be used. In such cases, the interval between cable inspections must be reduced accordingly.
3.4 Inspection
3.4.1 Frequency
3.4.1.1 Daily visual inspection as much as possible. All visible parts of any cable must be observed each working day for signs of deterioration and deformation. The points where the cable is attached to the load-handling equipment must be carefully examined. Any suspicion of noticeable changes in cable condition must be reported and the cable must be examined by a qualified person in accordance with 3.4.2.
3.4.1.2 Periodic inspection Periodic inspection must be carried out by a qualified person in accordance with 3.4.2. To determine the frequency of Periodic Inspection. consideration should be given to a) the requirements provided by law covering the application in the country of use,
b) the type of cargo handling equipment and the environmental conditions in which it is operated.
c) the classification group of the cargo handling equipment.
d) the results of previous inspections,
e) the cable service time. Ropes of mobile cranes and hoists should be inspected once or more times a month, as recommended by a qualified person. NOTE Depending on cable condition. the qualified person must judge the need to reduce the time interval between inspections.
3.4.1.3 Special inspection The special inspection shall be carried out in accordance with 3.4.2. The cable should be examined if an incident occurs that could have caused damage to the cable and/or its end, or if a cable is reused after disassembly followed by reinstallation. If the load handling equipment has been out of service for three months or more, the cables must be examined before resuming work. NOTE Depending on cable condition. the qualified person must judge the need to reduce the time interval between inspections.
3.4.1.4 Inspection of ropes operating on synthetic pulleys or metal sheaves with synthetic coating when a rope is used wholly or partially with synthetic pulleys or metal pulleys with synthetic coating. broken wires can occur in large numbers internally. Before visible signs of broken wires or significant wear on the rope periphery appear under such circumstances, specific inspection periods should be established based on the rope’s performance history and considering the results of regular in-service inspection and information acquired from the detailed inspection of cables after being taken out of service.
Source: NBR ISO 4309.

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